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IBC Blending

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IBC Blending Services for Cereals, Pulses and more

Are you looking for an efficient, cost-effective, and contamination-free blending solution? Our IBC Blending service could be the solution you’re searching for.

Richard Whittaker Ltd is a trusted name in contract packing and blending, based in Rochdale, Greater Manchester. With decades of experience in the food sector, the company has built a strong reputation for delivering high-quality services tailored to clients’ specific needs. As specialists in handling dry powder goods, Richard Whittaker Ltd offers an alternative blending solution using Intermediate Bulk Containers (IBC blending) by Matcon to ensure efficiency, consistency, and scalability in the mixing of ingredients.

When it come to packing a product such a museli or pulses, the use of IBC blending allows for efficient discharge of the product via a multi-head weigher for even distribution of ingredients.

Enquire about our IBC Blending Service

You can find out more about our IBC Blending service by either calling our offices on 01706 341700 or by filling out our contact form to ask any specific questions you may have.

What is IBC Blending?

IBC blending is a specialised method of mixing dry powder ingredients within sealed, transportable bulk containers. This process utilises intermediate bulk containers (IBCs), which are rotated and tumbled to achieve a uniform blend. Unlike traditional static mixing techniques, IBC blending provides a highly efficient and precise method of combining food ingredients without the need for direct human intervention.

The containers, which come in various capacities, allow for the seamless transfer of materials from blending to packing, ensuring minimal waste and contamination risk. At Richard Whittaker Ltd, the use of Matcon’s blending technology enables the handling of a wide range of food ingredients with exceptional accuracy.

Benefits and Use Cases of IBC Blending

IBC blending offers numerous advantages, making it a preferred method for companies that require precision, flexibility, and hygiene in their mixing operations. One of the key benefits is the ability to achieve consistent, homogenous blends across large batches, ensuring product uniformity and quality. Additionally, the contained nature of IBC blending reduces airborne dust, preventing cross-contamination and improving workplace safety. This makes it an ideal choice for food-grade applications where hygiene standards are paramount.

For businesses looking to optimise their production process, IBC blending provides a cost-effective and scalable solution. It eliminates the need for additional handling equipment, as the same container can be used for blending, storage, and transport. The service is particularly useful for blending fruit products with cereals such as granola, or creating rice blends with different spices.

High-Quality, Consistent Blends

Ensures uniform mixing with precise ingredient distribution.

Hygienic and Contaminant-Free

Enclosed system minimises dust exposure and prevents cross-contamination.

Scalable and Cost-Effective

Supports various sizes of batch production without requiring multiple handling processes.

Efficient Processing

Reduces blending time and eliminates product loss due to its enclosed design.

Versatile Applications

Suitable for products such as museli, granola, pulses and rice blends.

Seamless Integration with Packing Solutions

Blended products can be directly transferred to packing lines for streamlined production.

Richard Whittaker Ltd’s IBC blending service provides an advanced, reliable, and flexible solution for businesses requiring high-quality dry powder mixing. By leveraging innovative technology and industry expertise, the company ensures that clients receive efficient, cost-effective, and contamination-free blending solutions tailored to their needs.

Explore all of our Services

As well as this service, we also offer a wide range of other Contract Packing and Dry Powder Blending services.

Take a look at how we can help you fulfil your production requirements.

Frequently Asked Questions

Get information on Minimum Order Quantities, Stock-handling, Production and Processes.

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Packaging Options

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